FRD-2400MM
FRD
8439200000
Tissue Paper, Toilet Paper
14-50G/M2
2400MM
8t/D
100-190/ Min
190 M/ Min
2850mm
Waste Carton Paper Newspaper Box Paper
Toilet paper
2400mm
Paper Machine Buying guide
What kind of paper do you want to produce?
(e.g., newsprint, packaging paper, writing paper, toilet paper, kraft paper, etc.)
What kind of raw material will you use?
(Please select from the following or specify others)
Waste paper，Old carton box，Wood，Wheat straw，Rice stalk，Wood chips，Reed
Bagasse，Cotton，Bamboo，Other (please specify)
How many tons do you want to produce per day (24 hours)?
(Please provide the total production capacity in tons)
What is the output paper width of the jumbo roll?
(Please specify in millimeters - mm)
What is the output paper weight (thickness)?
(Please specify in grams per square meter - gsm)
Budget Constraints:
(Do you have a budget range for this investment?)
Space and Infrastructure:
(What is the available space for the machine installation? Are there any infrastructure considerations?)
Energy Source:
(What type of energy source is available? e.g., electricity, steam, etc.)
Future Expansion:
(Are you considering future expansion or an increase in production capacity?)
Thank you for taking the time to provide this information. The details you provide will help in creating a comprehensive and tailored proposal for the paper machine best suited for your production needs. Once I have your answers, I will proceed with making recommendations.
This production line efficiently converts various raw materials—such as waste paper, recycled paper, bamboo, wheat straw, and bagasse—into high-quality craft paper and finished products like tissue paper, toilet paper, Kraft paper, and newspapers.
The production process includes the following key steps:
Pulp Making Production Line: Raw materials are converted into pulp.
Glue Adding System: Additives are incorporated to enhance paper quality.
Paper Making Production Line: The pulp is formed into sheets through pressing and drying.
Paper Converting Section: Sheets are cut, folded, and packaged into usable products (e.g., tissue rolls, napkins).
Boiler Section: Provides steam and heat for pulping and drying.
This specialized machine utilizes materials like waste paper and wood pulp to produce tissue products, including toilet rolls and napkins.
High Strength: Produces durable toilet paper.
Bleaching Options: Can be fully or half bleached for different finishes.
Versatile Formats: Capable of producing jumbo rolls and sheets, catering to commercial and retail needs.
This production line not only meets the rising demand for eco-friendly paper products but also contributes to sustainability by using recycled materials efficiently.
At the wet end of the paper machine, the headbox plays a crucial role by distributing a uniform jet of watery stock onto the wire or forming fabric. As the liquid pulp falls onto the wire, foils (or hydrofoils) are employed below the wire to facilitate water removal and enhance fiber uniformity. This process ensures that the fibers weave together into a compact mat.
As the wire continues its journey, it passes over suction boxes, which vacuum out excess water, allowing the soft mat of pulp to take shape into what is known as the paper sheet or paper web. By the time the wire has traveled approximately 30-40 meters, the water content of the sheet has decreased to around 75-80%, and the wet sheen typically visible has vanished. This critical phase sets the stage for the subsequent drying and finishing processes to create the final paper product.
The pressing stage in papermaking involves passing the paper web through nip rollers to squeeze out water, reducing the water content to 45-55%. This process also compresses fibers, creating a dense, smooth sheet. Proper pressing is essential for achieving desired paper properties and quality.
The paper web passes through steam-heated drying cylinders at 130ºC to reach 80-85% dryness. Wet sizing solution is applied to add a starch layer for stiffness and fiber bonding. The paper then goes through more heated drying cylinders, traveling 400 meters in total. Approximately 93% of water is removed during this process.
The containerboard is passed through a set of smooth rollers, either hard or soft, to press and emboss a smooth and glossy surface for optimal printing quality.
After traveling 500 meters, the paper exits the paper machine and is wound onto a jumbo reel, weighing up to 50 tonnes and measuring up to eleven meters wide. The jumbo reel is then lifted by crane to a nearby winder, where the paper is unwound and cut into smaller rolls according to customer specifications.
- Main products: paper making machine, crescent former tissue paper making machine for rolling paper
- Test liner Ration: 14-50g/m²
- Capacity: 8T/D
- Net paper width: 2400mm
- Wire width: 1900mm
- Working speed: 100-190m/min
- Design speed: 190m/min
- Gauge: 2850mm
- Roll of dynamic balance: G2.5
- Cylinder of dynamic balance: G4
- Batch-off roll of dynamic balance: G1.6
- Drive mode: AC frequency conversion partial drive
- Layout of floor: Monolayer
- Pattern: Left hand machine
- Forming wire type: Stainless Steel plate
Dryness of Toilet Paper:
- Paper dryness out of wire part: 20-22% (± 1%)
- Paper dryness out of press section: 44-46% (± 1%)
- Before sizing: 92%
- Paper roll machine: 92%
- Lateral shrinkage: About 3.5%
Fresh water, clarified water:
- Requirements: Clear, colorless, sand removal
- Water pressure: 3.0MPa, 2.0MPa, 0.5MPa
- PH value: 6-8
Power Supply:
- AC voltage: High pressure, 380/220V±5%
- Control point pressure: 220/24V
- Frequency: 50HZ±1%
Hydraulic system:
- Rated pressure: 16Mpa
- Work setting pressure: 14Mpa
- Oil filter precision: 14μm
- Supply oil temperature: ≤38ºC
Compressed air:
- Primary pressure: 0.6~0.7Mpa
- Working pressure: ≤0.5Mpa
- Quality requirement:
1. Instrument air: filtration, no oil, no water
2. In factory using air: General compressed air (dry one time)
- Air supply temperature: ≤35ºC
Main Parts
Paper production line flow chart
Waste Paper Recycling Paper Making Machine
Waste paper---Pulping---Screening---Pulp washing---Defibrination---Rescreen---Size mixing---Mixed pulp---Desander---upper wire---water absorption---Drying---Reeling---Slitting---Packing---Storage(take waste paper as example)
Paper Machine Process Flow
Finished products
Our Advantages:
Optimization Proposal: We analyze and identify issues in the paper production line to provide optimization proposals for equipment, electric automation, and overall papermaking progress.
Cost Efficiency: We ensure the machine runs at optimal speed, reducing manufacturing costs while maintaining high-quality standards.
Problem Solving: We address common issues such as poor dewatering, frequent paper breaks, and sizing problems, offering solutions including equipment replacement if necessary.
Equipment Supply: We provide high-performance equipment for different sections of the paper machine, including Wire Section, Press Section, Dryer Section, Sizing Section, and Reeling Machine.
Quality Parts: We emphasize the importance of quality rolls and other essential parts in ensuring the stability and efficiency of the paper machine.
Comprehensive Focus: We specialize in all aspects of the pulp and paper industry, offering a wide range of products including tensioners, correctors, testers, and more.
We are dedicated to providing top-notch solutions and equipment for the pulp and paper industry.
Certifications
Qinyang City Friends Machinery Equipment Co., Ltd. is a leading paper machine manufacturer based in Qinyang City, Henan province, China. We specialize in manufacturing pulp making machines, paper making machines, and paper processing machines.
With over 20 years of experience, we have earned a large market share and the trust of our clients by delivering sophisticated paper making processes and advanced technology. Our products have obtained CE certification and are sold nationwide in China, as well as exported to countries in Southeast Asia, the Middle East, Russia, Mongolia, Jordan, Indonesia, Bangladesh, and more.
We hope to establish friendship and business relationship with friends from all over the world.
Paper Machine Buying guide
What kind of paper do you want to produce?
(e.g., newsprint, packaging paper, writing paper, toilet paper, kraft paper, etc.)
What kind of raw material will you use?
(Please select from the following or specify others)
Waste paper，Old carton box，Wood，Wheat straw，Rice stalk，Wood chips，Reed
Bagasse，Cotton，Bamboo，Other (please specify)
How many tons do you want to produce per day (24 hours)?
(Please provide the total production capacity in tons)
What is the output paper width of the jumbo roll?
(Please specify in millimeters - mm)
What is the output paper weight (thickness)?
(Please specify in grams per square meter - gsm)
Budget Constraints:
(Do you have a budget range for this investment?)
Space and Infrastructure:
(What is the available space for the machine installation? Are there any infrastructure considerations?)
Energy Source:
(What type of energy source is available? e.g., electricity, steam, etc.)
Future Expansion:
(Are you considering future expansion or an increase in production capacity?)
Thank you for taking the time to provide this information. The details you provide will help in creating a comprehensive and tailored proposal for the paper machine best suited for your production needs. Once I have your answers, I will proceed with making recommendations.
This production line efficiently converts various raw materials—such as waste paper, recycled paper, bamboo, wheat straw, and bagasse—into high-quality craft paper and finished products like tissue paper, toilet paper, Kraft paper, and newspapers.
The production process includes the following key steps:
Pulp Making Production Line: Raw materials are converted into pulp.
Glue Adding System: Additives are incorporated to enhance paper quality.
Paper Making Production Line: The pulp is formed into sheets through pressing and drying.
Paper Converting Section: Sheets are cut, folded, and packaged into usable products (e.g., tissue rolls, napkins).
Boiler Section: Provides steam and heat for pulping and drying.
This specialized machine utilizes materials like waste paper and wood pulp to produce tissue products, including toilet rolls and napkins.
High Strength: Produces durable toilet paper.
Bleaching Options: Can be fully or half bleached for different finishes.
Versatile Formats: Capable of producing jumbo rolls and sheets, catering to commercial and retail needs.
This production line not only meets the rising demand for eco-friendly paper products but also contributes to sustainability by using recycled materials efficiently.
At the wet end of the paper machine, the headbox plays a crucial role by distributing a uniform jet of watery stock onto the wire or forming fabric. As the liquid pulp falls onto the wire, foils (or hydrofoils) are employed below the wire to facilitate water removal and enhance fiber uniformity. This process ensures that the fibers weave together into a compact mat.
As the wire continues its journey, it passes over suction boxes, which vacuum out excess water, allowing the soft mat of pulp to take shape into what is known as the paper sheet or paper web. By the time the wire has traveled approximately 30-40 meters, the water content of the sheet has decreased to around 75-80%, and the wet sheen typically visible has vanished. This critical phase sets the stage for the subsequent drying and finishing processes to create the final paper product.
The pressing stage in papermaking involves passing the paper web through nip rollers to squeeze out water, reducing the water content to 45-55%. This process also compresses fibers, creating a dense, smooth sheet. Proper pressing is essential for achieving desired paper properties and quality.
The paper web passes through steam-heated drying cylinders at 130ºC to reach 80-85% dryness. Wet sizing solution is applied to add a starch layer for stiffness and fiber bonding. The paper then goes through more heated drying cylinders, traveling 400 meters in total. Approximately 93% of water is removed during this process.
The containerboard is passed through a set of smooth rollers, either hard or soft, to press and emboss a smooth and glossy surface for optimal printing quality.
After traveling 500 meters, the paper exits the paper machine and is wound onto a jumbo reel, weighing up to 50 tonnes and measuring up to eleven meters wide. The jumbo reel is then lifted by crane to a nearby winder, where the paper is unwound and cut into smaller rolls according to customer specifications.
- Main products: paper making machine, crescent former tissue paper making machine for rolling paper
- Test liner Ration: 14-50g/m²
- Capacity: 8T/D
- Net paper width: 2400mm
- Wire width: 1900mm
- Working speed: 100-190m/min
- Design speed: 190m/min
- Gauge: 2850mm
- Roll of dynamic balance: G2.5
- Cylinder of dynamic balance: G4
- Batch-off roll of dynamic balance: G1.6
- Drive mode: AC frequency conversion partial drive
- Layout of floor: Monolayer
- Pattern: Left hand machine
- Forming wire type: Stainless Steel plate
Dryness of Toilet Paper:
- Paper dryness out of wire part: 20-22% (± 1%)
- Paper dryness out of press section: 44-46% (± 1%)
- Before sizing: 92%
- Paper roll machine: 92%
- Lateral shrinkage: About 3.5%
Fresh water, clarified water:
- Requirements: Clear, colorless, sand removal
- Water pressure: 3.0MPa, 2.0MPa, 0.5MPa
- PH value: 6-8
Power Supply:
- AC voltage: High pressure, 380/220V±5%
- Control point pressure: 220/24V
- Frequency: 50HZ±1%
Hydraulic system:
- Rated pressure: 16Mpa
- Work setting pressure: 14Mpa
- Oil filter precision: 14μm
- Supply oil temperature: ≤38ºC
Compressed air:
- Primary pressure: 0.6~0.7Mpa
- Working pressure: ≤0.5Mpa
- Quality requirement:
1. Instrument air: filtration, no oil, no water
2. In factory using air: General compressed air (dry one time)
- Air supply temperature: ≤35ºC
Main Parts
Paper production line flow chart
Waste Paper Recycling Paper Making Machine
Waste paper---Pulping---Screening---Pulp washing---Defibrination---Rescreen---Size mixing---Mixed pulp---Desander---upper wire---water absorption---Drying---Reeling---Slitting---Packing---Storage(take waste paper as example)
Paper Machine Process Flow
Finished products
Our Advantages:
Optimization Proposal: We analyze and identify issues in the paper production line to provide optimization proposals for equipment, electric automation, and overall papermaking progress.
Cost Efficiency: We ensure the machine runs at optimal speed, reducing manufacturing costs while maintaining high-quality standards.
Problem Solving: We address common issues such as poor dewatering, frequent paper breaks, and sizing problems, offering solutions including equipment replacement if necessary.
Equipment Supply: We provide high-performance equipment for different sections of the paper machine, including Wire Section, Press Section, Dryer Section, Sizing Section, and Reeling Machine.
Quality Parts: We emphasize the importance of quality rolls and other essential parts in ensuring the stability and efficiency of the paper machine.
Comprehensive Focus: We specialize in all aspects of the pulp and paper industry, offering a wide range of products including tensioners, correctors, testers, and more.
We are dedicated to providing top-notch solutions and equipment for the pulp and paper industry.
Certifications
Qinyang City Friends Machinery Equipment Co., Ltd. is a leading paper machine manufacturer based in Qinyang City, Henan province, China. We specialize in manufacturing pulp making machines, paper making machines, and paper processing machines.
With over 20 years of experience, we have earned a large market share and the trust of our clients by delivering sophisticated paper making processes and advanced technology. Our products have obtained CE certification and are sold nationwide in China, as well as exported to countries in Southeast Asia, the Middle East, Russia, Mongolia, Jordan, Indonesia, Bangladesh, and more.
We hope to establish friendship and business relationship with friends from all over the world.
