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Air Cushioned Headbox 300m/Min 220mm

The headbox as the key part of modern paper machines. Its structure and properties are decisive for the formation of the paper and the quality of the paper. Headbox Can effectively disperse fibers.
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Product Overview

The high-turbulence headbox is a vital component of the paper machine, designed to generate intense micro-motion to thoroughly disperse pulp fibers. This prevents fiber precipitation and reflocculation, ensuring even fiber distribution along the machine width. The result is a significant improvement in paper strength and uniform formation, with minimal cross-directional basis weight variation.

Technical Parameters

Trimmed Width (mm)

3200

3600

3800

Width of Jet (mm)

3350

3800

4050

Working Speed (m/min)

200-300

200-300

200-300

Diameter of Holy Roll (mm)

220

220

220

Cloth Paste Way

Square taper pipe into the slurry,cloth pulp by the organic glass holey plate

Square taper pipe into the slurry,cloth pulp by the organic glass holey plate

Square taper pipe into the slurry,cloth pulp by the organic glass holey plate

Arrangement

Left or right hand machine

Left or right hand machine

Left or right hand machine

Outline Size(L*W*H )

2.6*4.4*1.6

2.6*4.4*1.6

2.6*5*1.6

Key Features and Advantages of High-Turbulence Headbox

1. High-Efficiency Fiber Dispersion

The high-turbulence headbox generates intense micro-turbulence that fully disperses pulp fibers. This advanced fiber separation technology prevents fiber flocculation and sedimentation, ensuring that fibers remain evenly suspended throughout the paper forming process. The result is a more uniform paper structure with enhanced surface quality.

2. Improved Paper Strength and Formation Quality

By preventing fiber clustering and ensuring even fiber distribution, the headbox significantly improves paper sheet strength, formation consistency, and cross-directional weight uniformity. This leads to stronger, smoother, and more stable paper rolls that meet higher performance standards.

3. Consistent and Uniform Pulp Flow Across Machine Width

The headbox is engineered to deliver a stable and uniform pulp jet across the entire machine width. This eliminates thickness variations and edge defects, ensuring that the finished paper sheet has excellent uniformity from side to side.

4. Optimized Flow Channel Design

The internal slurry flow system, combined with an organic glass holey plate and square taper slurry inlet, ensures smooth pulp transportation with minimal pressure loss and turbulence control within the headbox. This design promotes steady slurry output and minimizes flow disturbances that could cause paper defects.

5. Multi-Speed Adaptability

The headbox is compatible with different machine speeds (200-300 m/min) and is available in multiple models to suit various paper production lines. It supports flexible paper grades and machine setups without compromising flow stability.

6. Precision Jet Width and Machine Integration

Offered in various jet widths (3350mm, 3800mm, 4050mm) and available for both left-hand and right-hand machine configurations, this headbox easily integrates into diverse paper machine systems while maintaining high precision in pulp delivery.

7. Superior Cross-Directional Control

By maintaining stable slurry flow and uniform fiber dispersion, the headbox minimizes cross-directional basis weight variation, which is critical for producing high-quality, defect-free paper products.



Applications of High-Turbulence Headbox

1. Packaging Paper Production

The high-turbulence headbox is widely used in the manufacturing of packaging papers, such as corrugated base paper and kraft liner. Its ability to deliver uniform fiber distribution ensures that the produced paper sheets have high burst strength and consistent thickness, which are essential for durable packaging applications.


2. Cultural and Printing Paper Manufacturing

For the production of cultural papers like copy paper, book paper, and newsprint, the headbox provides excellent fiber dispersion and formation uniformity. This contributes to smoother paper surfaces, improved printability, and enhanced paper strength.


3. Tissue and Sanitary Paper Production

The headbox’s high turbulence design is especially beneficial in tissue production, as it helps create soft, lightweight, and evenly formed paper sheets. Its precise flow control ensures a uniform basis weight, which is critical for tissue products.


4. Industrial Paper Applications

In industrial paper manufacturing, such as masking paper, insulation paper, and paperboard, the headbox offers stable pulp flow and cross-directional weight consistency. This results in high-strength paper suitable for industrial processing and high-load applications.


5. High-Speed Paper Machines

With options like air-cushioned and hydraulic headboxes, this equipment can be adapted to high-speed production lines. It ensures stable pulp delivery even at speeds exceeding 400 m/min, supporting efficient mass production without compromising paper quality.


 


Headbox Type

Open Type Headbox ( Suitable for 80-280m/min Machine Speed)

Air -Cushioned Headbox ( Suitable for 250-550m/min Machine Speed)

Hydraulic Headbox ( Suitable for 400-1000m/min Machine Speed)

 

FAQ

Q: What can I get suitable scheme basis on my requirement ?
A : Please tell me what raw material you want to use and how many capacity per day you want to produce per day when you sent email to me .We will provide you with more affordable quotations and the most suitable products.


Q:Will you send engineers to design our plant and install the equipment?
A: Yes, we will arrange engineers to provide professional drawings, and install and train workers on equipment debugging, fault handling and machine maintenance. After the training, workers will get work permits issued by us.

Q: How long is your guarantee?
A:One year warranty. After this period, we will charge a lower after-sales service fee. Please feel free to contact us if you have any questions.


Q: Payment erms
A: (1)30% T/T within 10 days after sign contract;
(2) 70% T/T before shipment;
(3) 100% L/C is also acceptable.

Q: How to operate and maintain the machine?
A: We will provide a professional and detailed USER GUIDE to you with the machine so that help you to use this machine.

Q: What is the delivery time?
A: It depends on order quantities and your requirements. On the whole, the delivery time will be within 4 to 6 weeks.


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Tel: +86-391-5193312
 Phone: +86-15639109282
 WhatsApp: +86-15603912446
  Email: sales@frdmachine.cn
Add: Xili Industrial Zone, Qinyang City, Jiaozuo, Henan Province, China
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