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Everything you need to know about how facial tissue making machines work

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Everything you need to know about how facial tissue making machines work

A facial tissue making machine uses raw materials like wood pulp or bamboo. It changes them into soft tissues that are packaged. The machine follows a careful process to do this. A facial tissue machine uses automation to work faster. It also helps cut down on waste and keeps the tissues good quality. In the facial tissue industry, modern machines like the FRD 1575 work very well. They also help with eco-friendly goals. If you want to know how a facial tissue machine works, you will see it uses smart controls and cares about the environment. Every tissue-making machine brings new ideas to your production line.


Key Takeaways

  • Facial tissue machines change things like wood pulp, bamboo, or recycled paper into soft tissues. They do this by getting the materials ready and using smart controls.

  • The machine makes thin sheets by spreading wet pulp on a wire mesh. Then it presses and dries the sheets. This keeps the tissues soft and strong.

  • Embossing and creping make the tissues softer and add nice patterns. Cutting, folding, and perforating help make tissues easy to use and pack neatly.

  • Automation and sensors help the machine work faster. They also help stop mistakes and keep every tissue pack the same quality.

  • Using eco-friendly materials and good processes saves water and energy. It also helps make less waste. This makes tissue production better for the environment.


Raw Materials

Types of Pulp

You need to start with the right raw materials to make high-quality facial tissue paper. Most machines, like the FRD 1575, let you choose from many types of pulp. You can use wood pulp, which comes from trees. You can also use bamboo, wheat straw, bagasse (which is leftover sugarcane), or even recycled paper. Each type of pulp gives the tissue paper different qualities. For example, bamboo pulp makes the paper strong and soft. Recycled pulp helps the environment by using less new material.

Tip: If you want to make eco-friendly facial tissue paper, try using bamboo or wheat straw. These materials grow back quickly and help reduce waste.

The FRD 1575 machine supports all these options. This flexibility lets you pick the best material for your needs and for the market you want to serve.

Material Preparation

After you choose your pulp, you need to prepare it for the papermaking process. First, you mix the pulp with water in large tanks. This step turns the dry pulp into a wet, smooth mixture. You must get the right balance of water and pulp. Too much water makes the tissue paper weak. Too little water makes it rough.

Next, you refine the pulp. You use machines to break down the fibers and make them even softer. This step helps the tissue paper feel gentle on your skin. The FRD 1575 machine handles this step with care, so you get a smooth and even pulp every time.

You now have a pulp mixture ready for the next stage in the production of tissue paper. This careful preparation ensures that your facial tissue paper will be soft, strong, and ready for forming into sheets.


Sheet Formation

Forming Section

When you start making facial tissue paper, you need to turn the wet pulp into a thin sheet. The tissue machine does this with a special wire mesh. You pour the pulp mixture onto the moving wire. The mesh spreads the pulp out and lets water drain away. The FRD 1575 uses a cylinder mold wire and a Fourdrinier wire. These parts help shape the pulp into a flat, even layer. You can see the sheet forming right before your eyes. This step is important because it decides how smooth and soft your facial tissue paper will feel.

Dewatering and Pressing

After the pulp forms a sheet, you need to remove more water. The tissue machine uses several steps for this. First, the sheet passes through a pressing section. Here, rollers press the sheet and squeeze out extra water. The FRD 1575 presses the sheet until it is much drier. Next, the sheet moves to the drying section. The Yankee dryer, a large heated cylinder, dries the sheet quickly. Hot air hoods blow warm air over the sheet to finish the drying process. This makes sure your facial tissue paper is soft and ready for the next step.

Once the sheet is dry, the tissue machine prepares it for the winding of tissues on reels. This step gets the tissue paper ready for cutting and packaging.


Finishing

Embossing and Creping

You want your tissue paper to feel soft and look nice. The machine uses embossing and creping to help with this. Embossing presses patterns into the tissue paper. These patterns make the tissue look better and feel softer. You can choose different designs for the embossing rollers. Some patterns help the tissue absorb more water. Others make the tissue stronger.

Creping is another step that adds softness. The machine scrapes the tissue paper off the dryer cylinder with a special blade. This action makes the tissue paper wavy and stretchy. You get a gentle, fluffy feel that is perfect for facial tissues.

Tip: Embossing and creping work together to give you tissue paper that feels soft and looks attractive.

Cutting and Folding

After you finish embossing and creping, you need to cut and fold the tissue paper. The machine uses sharp blades to cut the long sheet into smaller pieces. This step is called cutting and slitting. You can set the machine to cut the tissue into the right size for facial tissues.

Next, the machine folds each piece. You can choose different folding styles. The box-drawing style is popular because it lets you pull one tissue out at a time. The folding section works fast and keeps each tissue neat.

Perforating and Counting

You want each box or pack to have the right number of tissues. The machine uses a perforating tool to make small holes between each tissue. This makes it easy for you to tear off one tissue at a time. The counting system tracks every sheet as it moves through the machine. You always get the correct number in each pack.

Some machines also include a cutting and sealing step. This step helps wrap and seal the tissues before packaging. You get clean, ready-to-use facial tissues every time.

Conveying

You watch as the finished tissue sheets move from the cutting area to the packaging section. The machine uses a system of belts and rollers to carry the tissues. This process keeps the tissues clean and organized. You do not need to touch the tissues by hand. The FRD 1575 machine uses sensors to guide each tissue pack along the right path. You see the tissues move quickly and smoothly. The conveyor system works at high speed, so you can produce many packs in a short time. This step helps you save time and reduce mistakes.

Tip: Automated conveying keeps your tissues safe from dust and damage. You get a cleaner product for your customers.

Sealing and Packing

You reach the final step in the tissue-making process. Here, the machine wraps each tissue pack in protective film or paper. The sealing unit uses heat or pressure to close each pack tightly. This keeps the tissues fresh and ready for use. The FRD 1575 machine can handle many packs at once. You can set the machine to pack different sizes, such as small travel packs or large family boxes.

The packing section uses a counting system to make sure each pack has the right number of tissues. You see the machine perform cutting and sealing in one smooth motion. This action gives you neat, sealed packs every time. The high-capacity design of the FRD 1575 means you can meet big orders without slowing down.

  • You get:

    • Fast, automatic packing

    • Consistent sealing for every pack

    • Flexible options for different pack sizes

Note: Modern facial tissue machines help you deliver clean, safe, and attractive products to stores and homes.


How a Facial Tissue Machine Works

You may wonder how a facial tissue making machine changes pulp into soft tissues. The answer is a smart system that uses automation, quality checks, and eco-friendly features. Let’s look at each part so you can see how the process works from start to finish.

Automation and Control

Modern tissue machines use automation to make your job easier and faster. You do not need to control every step by hand. You set the controls, and the machine does the rest. The FRD 1575 facial tissue machine has a digital control panel. You can change the speed, check the temperature, and see the moisture level with a few taps.

  • Sensors watch the pulp flow and sheet thickness.

  • Motors with speed control keep the machine running well.

  • Automatic counters make sure each pack has the right number of tissues.

Tip: Automation helps you make fewer mistakes and save time. You get better results with less work.

You can also connect the facial tissue making machine to a computer. This lets you watch the whole process as it happens. If you see a problem, you can fix it right away. This control helps you keep your production line moving fast.

Quality and Efficiency

You want every box of tissues to feel soft and look nice. The tissue-making machine helps you reach this goal by checking quality at every step. The FRD 1575 facial tissue machine uses special rollers and dryers to keep the moisture just right. You get tissue sheets that are not too wet or too dry.

Here is how the machine keeps your products high quality:

Step

Quality Control Feature

Result

Pulp Preparation

Fiber refining and mixing

Smooth, even pulp

Sheet Formation

Cylinder mold and wire mesh

Flat, uniform tissue sheets

Drying

Yankee dryer and hot air hood

Soft, dry, fluffy tissues

Cutting & Folding

Precision blades and counters

Neat, even tissue pieces

You can trust the tissue machine to give you high-quality tissue products every time. The FRD 1575 also helps you work faster. You can run the machine at speeds up to 140 meters per minute. This means you can fill big orders without slowing down or losing quality.

Note: When you use a facial tissue making machine with strong quality checks, you build trust with your customers.

Sustainability Features

You care about the environment, and so does the FRD 1575 tissue-making machine. This machine lets you use recycled pulp, bamboo, wheat straw, and other renewable materials. You can pick the best option for your business and help protect nature.

  • The machine uses less water and energy during the process.

  • You can recycle waste paper and turn it into new tissues.

  • The design keeps moisture changes low, so you waste less material.

    Eco-Friendly Choice: When you use a facial tissue machine that supports sustainable materials, you help lower your carbon footprint.

You can also switch between different raw materials without stopping the machine. This flexibility helps you meet market needs and stay ahead in the tissue industry.


You have learned how facial tissues are made, starting with raw pulp and ending with finished packs. Automation and smart controls help the process go faster. They also make sure the tissues stay high quality. Machines like the FRD 1575 help you do better in the facial tissue business. When you know how to pick a facial tissue paper making machine, you can make smarter choices for your company. Think about the technology and care that goes into every soft tissue you use.


FAQ

How often should you clean a facial tissue making machine?

You need to clean your machine every day. This helps keep dust and pulp away from the parts. Cleaning often stops the machine from breaking down. It also keeps your tissues safe and clean.

Can you use recycled paper as a raw material?

Yes, you can use recycled paper in your machine. Many machines, like the FRD 1575, work with recycled pulp. Using recycled paper saves money and helps the environment.

  • Recycled paper cuts down on waste.

  • It helps make your production eco-friendly.

How do you choose the right tissue making machine?

Think about how much you want to make and what materials you will use. Look at the speed of the machine. Check if it has automation and uses eco-friendly materials. The FRD 1575 is flexible and can make many types of tissues.



FRD paper machine manufacturer develops and produces solutions based on paper making for a range of industries and applications worldwide.

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